Advanced Orthopedics

Our Advanced Orthopedic devices encompass a range of precision techniques, including Ortho Swiss Machining, Gundrilling, and Wire & Sinker EDM. Each of these processes is tailored to create durable, precise components that meet the stringent requirements of orthopedic applications, such as implants and surgical instruments. Through our GENESIS Tech Center®, we collaborate with customers in the early stages of development, offering prototyping, design for manufacturing, and pilot production to accelerate innovation. Our commitment to accuracy and reliability ensures that every device we manufacture meets the highest standards in orthopedic care.

Highlights

Tight tolerances ensure consistent performance
Expertise with medical-grade metals
Close collaboration with OEMs to create custom solutions

Examples of Use

Spinal Implants:

Bone screws and anchors for spinal fixation
Plates, cages, and rods for spinal fusion and stabilization

Trauma Devices:

Intramedullary compression, retrograde, cannulated, and bone transfer nails for fracture fixation
Femoral head removers for hip surgery
Femoral nail implants for orthopedic reconstruction

Ortho Instruments:

Orthopedic drills and taps for implant placement
Instruments used to aid in surgical procedures, such as impactors, inserters, reducers, guides, and templates
Instruments designed for single use and limited reuse

Ortho Swiss Machining, Wire & Sinker EDM & Gundrilling

	Swiss Machining	Milling & Turning	Wire & Sinker EDM	Gundrilling

Highlights	Machine parts from .020 to 1-inch diameters Capabilities include thread milling, thread whirling, broaching, drilling, reaming, tapping, boring, turning, milling, sawing, pointing, grinding, and bending Multiple spindles for single set-up machining CNC Swiss machines are also known as sliding head lathes	4- and 5-axis milling Vertical machining centers Up to 4-inch diameter lathe capability Dedicated machines that run without lubricant for machining PEEK	Achieve high accuracy and reproducibility with tight tolerances Burr-free geometries Machine complex shapes Micro hole-drilling .004- to .012-inch wire	Accurate, repeatable holes with excellent surface finishes Straightness tolerances of .001” (.025mm) per foot Concentricity tolerances of .001” (.025mm) per inch Hole diameter tolerances of +/- .0005” (.0127mm) Finish tolerances as low as 4 Ra Burr-free intersections Consistent reproduction from hole to hole
Examples of use	Metal components and screws for orthopaedic implants Metal tips for single-use instruments Custom hubs and fittings for needles	PEEK implants for spine Reusable metal orthopedic instruments Devices used in minimally-invasive and other procedures Miniature components	Ribbon needles Suturing devices Orthopaedic instruments Bone drills Lead springs Stylets Ring tubes RF ablation probes	Screws, nails, and drills Cannulae Implant devices

Let’s Start the Conversation

Your next project begins with a conversation. Reach out to us today and let’s discuss your needs.