
Injection Molding
Our injection molding technologies—including insert molding, overmolding, two shot molding, and micro molding are optimized to meet the demands of medical device manufacturing, delivering precise, customizable solutions with exceptional consistency.
Highlights
- Hybrid components (plastic plus materials such as metal or ceramic)
- Thin-wall molding with wall thicknesses as thin as 0.006 in (0.15 mm)
- Tolerance requirements of ± 0.0004 in (0.01mm). Part weights between 0.0003 oz and 5.29 oz (0.01g and 150g)
- Work with over 500 different plastics
- ISO Class 7 (10,000) and ISO Class 8 (100,000) cleanrooms for controlled, particle-free production, assembly, and packaging
- Augmented by onsite pad printing and ultrasonic welding
- Expert, in-house mold building and decades of experience


Examples of use
- Optical lenses in assemblies for sensor technology or optical measurement systems
- Insert-molded cannula and needles
- Luer taper hubs with ancillary attachments
- Defibrillators and pacemakers
- Neurostimulators
- Insert-molded stylets
- Insert-molded biopsy sets
- Injection-molded handle and trigger components
- Ultrasonic-welded wires, tubes, shafts, braided Nitinol
Tegra Medical Molding Technologies

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