Micro Injection Molding
At Tegra Medical, we combine advanced micro injection molding expertise with decades of experience producing highly precise medical components for leading medical device companies. From minimally invasive surgical technologies to drug delivery and hearing systems, we manufacture complex micro-molded components that meet the demanding requirements of today’s medical applications.
Our micro molding capabilities are designed to produce extremely small, intricate components with exceptional precision, repeatability, and reliability. We mold features as small as a few microns, supporting advanced medical devices where performance and consistency are critical.
By integrating precision molding, in-house mold building, cleanroom manufacturing, and validated processes, we provide scalable manufacturing solutions from development through full production.
Highlights
Our micro molding technologies support the production of highly detailed components for applications where tight tolerances and miniature geometries are essential.
- Micro injection-molded parts produced in millions of variations
- Components weighing under 0.00004 oz (0.001 g)
- Thin-wall molding with wall thicknesses as thin as 0.006 in (0.15 mm)
- Consistent, repeatable molding of complex micro-scale features
- Expert in-house mold building and decades of tooling experience
- Cleanroom manufacturing environments for critical medical applications
- Integrated quality systems and validated manufacturing processes
Manufacturing in Controlled Environments
Many medical applications require production under particle-controlled, hygienic conditions to protect product integrity and ensure consistent quality. Tegra Medical supports these requirements with cleanroom manufacturing environments designed specifically for medical device production.
Our facilities include cleanrooms compliant with ISO 14644 Class 7 and GMP Class C standards, helping ensure the cleanliness and reliability required for sensitive medical applications.
Quality & Process Reliability
Validated manufacturing processes and specifically trained operators are standard throughout our operations under ISO 13485-certified quality systems. Combined with advanced manufacturing technologies and customized cleanroom concepts, we provide exceptional process control, repeatability, and product quality.
Applications & Markets
We manufacture micro injection molded components for a wide range of medical technologies and minimally invasive applications.
- Cardiac and cardiovascular devices
- Diagnostics and drug delivery systems
- Hearing systems and in-ear devices
- Ophthalmic and eye surgery applications
- Surgical technologies and minimally invasive instruments
- Dental applications
- Drug carrier and inhalation systems
Examples of use
Our micro injection molding expertise supports a broad range of complex medical device components, including:
- Receiver protection for in-ear hearing aids
- Incision templates for precise trocar placement during eye surgery
- Overmolded tubing for cardiovascular applications
- Disposable biopsy forceps
- Components for soft mist inhalers
- Drive components for drug delivery devices
- Precision grommets and miniature molded parts
Integrated Medical Device Manufacturing
Our micro injection molding capabilities are part of a broader vertically integrated manufacturing platform that combines plastics expertise with precision metals manufacturing, assembly, packaging, and cleanroom production.
This integrated approach helps customers accelerate development, simplify supply chains, and bring innovative medical devices to market faster with a trusted manufacturing partner.
Engineered for Cleanliness, Quality, and Reliability
Cleanroom manufacturing is essential for many medical devices where product integrity, cleanliness, and process control are critical. Tegra Medical combines advanced micro injection molding technologies with customized cleanroom manufacturing concepts to deliver the highest levels of quality and consistency.
Our flexible manufacturing environments allow us to scale and adapt production based on the specific requirements of your application. We work closely with customers to develop optimized production concepts that support both product performance and manufacturing efficiency.
Tegra Medical’s cleanroom facilities comply with ISO 14644-1 Class 7, US FED STD 209E Class 10,000, and GMP Cleanroom Class C standards, supporting the stringent requirements of today’s medical device industry.
Let’s Start the Conversation
Your next project begins with a conversation. Reach out to us today and let’s discuss your needs.